Corrosion behavior of Si-DLC film in simulant solutions containing CO2-H2S-Cl-

Abstract
Tubing and casing failure due to corrosion is a common problem in the oil industry. The Si-DLC film deposited by plasma enhanced chemical vapor deposition (PECVD) technology is expected to protect the pipeline during oil and gas exploitation. Corrosion tests were carried out in different Na2S & sdot;9H2O concentrations and temperatures in order to evaluate the corrosion resistance and stability of Si-DLC film. The results show that the Si-DLC film significantly improves the corrosion resistance of the SS304 substrate. There is no significant change on the surface of Si-DLC film with the increase of temperature, and the XPS spectrum and Raman spectrum of DLC film after corrosion possess no obvious change, which indicates that Si-DLC film possesses a great high temperature stability. The Si-DLC film is denser and it possesses excellent protective effect on the substrate compared to the corrosion product layer. The as-deposited Si-DLC film possesses excellent corrosion resistance in CO2-H2S-Cl- environment and this study provides a promising protective material for the inner surface of the pipeline during oil and gas exploitation.

Keywords Plus:DIAMOND-LIKE CARBON,X52 PIPELINE STEEL,A-C-H,MECHANICAL-PROPERTIES,AQUEOUS-SOLUTIONS,H2S,TEMPERATURE,SILICON,CO2
Published in FEB SURFACE & COATINGS TECHNOLOGY,Volume478,10.1016/j.surfcoat.2024.130455;FEB 29 2024
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