Liquid metal microcapsules induced formation of dual-layer tribofilm for enhanced wear resistance in fabric composites

Abstract

This study presents Gallium liquid metal (LM) as the core material, with molybdenum disulfide (MoSS) serving as the shell, to create nanoflower-like M@G microcapsules aimed at enhancing tribological performance. The M@G microcapsules were incorporated into the in-situ polymerization of carboxylated poly(urea-imide) for a PEEK/ PTFE fabric liner (P-M liner) fabrication. under 24.96 MPa and rotational speed of 600 r/min, the wear rate and average coefficient of friction of the P-M liner decreased by 66.06 % and 22.82 %, respectively, compared to the pure sample. During the friction process, the liquid metal microcapsules infiltrated the counterpart, forming a dual-layer tribofilm with Ga-rich and C-rich films. This study demonstrates the superior tribological performance of liquid metal microcapsules, showing significant potential for high-speed friction applications.

Keywords Plus:THERMAL-CONDUCTIVITY

Published in TRIBOLOGY INTERNATIONAL,Volume206;10.1016/j.triboint.2025.110598,JUN 2025

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